What is a 'Cassette-Type Resin Test Mold'?

It is a mold that allows for the replacement of only the fixed and moving side cassette inserts while keeping the mold holder attached to the injection molding machine. This reduces the time and cost of changing the entire mold for each test piece.

What problem does this product solve?

It addresses the increased demand for quality verification of plastic materials due to the expanded use of recycled materials and diversified supply chains. It reduces the significant cost and labor associated with traditional mold changes, enabling efficient test piece molding.

What types of test pieces can it accommodate?

It offers a lineup of 12 standard inserts, including JIS standards, UL 94 (flame resistance evaluation), and spiral flow (flow evaluation). It can also flexibly accommodate custom specifications.

【Futaba Corporation】Significantly reducing mold change effort. Launching 'Cassette-type Resin Test Mold' to streamline test specimen molding setup and enable in-mold sensor integration

Published Apr 1, 2026 6:00 PM ・ Updated Jun 13, 2026 11:54 PM ・ 5 min read ・ Source: PR TIMES

Futaba Corporation launched the 'Cassette-type Resin Test Mold' on April 1, 2026, significantly reducing the effort required for mold changes in injection molding. This innovation responds to the growing demand for plastic material quality verification, driven by the expansion of recycled material utilization and diversified supply chains, achieving setup efficiency and cost reduction.

Futaba Corporation (Headquarters: Mobara City, Chiba Prefecture; hereinafter, "the Company") launched the "Cassette-type Resin Test Mold," which streamlines setup changes in injection molding, on April 1, 2026.

### **[Background of Development]** In recent years, the manufacturing industry has seen an increasing demand for plastic material quality verification due to the expanded utilization of recycled materials aimed at achieving carbon neutrality and the diversification of supply chains.

As a result, the frequency of molding test specimens compliant with various standards such as JIS has increased, but the challenge has been the significant cost and labor involved in manufacturing and replacing an entire mold set.

The Company has newly developed the "Cassette-type Resin Test Mold," which integrates its long-cultivated test specimen mold manufacturing technology with in-mold sensing technology, enabling more efficient and lower-cost molding of diverse test specimens. Standardization has been achieved based on accumulated customer requests.

### **[Features]** **Setup Efficiency through "Cassette System"** The Cassette-type Resin Test Mold adopts a structure that allows easy replacement of only the fixed and movable cassette inserts (hereinafter, "inserts") while the mold holder remains constantly attached to the injection molding machine. This eliminates the need to replace an entire mold set for each test specimen, significantly reducing setup time. Furthermore, by simply preparing inserts, it can accommodate a wide variety of test specimens, which not only suppresses traditional mold manufacturing costs but also greatly contributes to space saving in mold storage.

**Comprehensive Lineup Supporting Various Test Specimens** The inserts have a standard lineup of 12 types, ranging from those compliant with standards such as JIS and UL 94 (flame retardancy evaluation) to those for spiral flow (fluidity evaluation). Furthermore, the company flexibly responds to custom specifications tailored to customer evaluation objectives, such as gate shape/position, draft angle, shrinkage rate, gas vent, and sensor position.

- Standard insert lineup

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Source: PR TIMES
Category: New Product

【Futaba Corporation】Significantly reducing mold change effort. Launching 'Cassette-type Resin Test Mold' to streamline test specimen molding setup and enable in-mold sensor integration

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