Riken Technos and Tohoku University Jointly Study Recycling Method for PVC Coating Material Used in Automotive Wire Harnesses

Riken Technos and Tohoku University are jointly developing an advanced recycling technology for the PVC coating used in automotive wire harnesses. This new wet separation method recovers high-purity PVC and has successfully been used to re-compound material with up to 40% recycled content that maintains properties equivalent to new products.
Press ReleaseNQ 92/100出典:PR Times

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  • 📰 Published: May 19, 2026 at 22:30
  • 🔍 Collected: May 19, 2026 at 14:01
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Riken Technos Corporation is collaborating with Tohoku University to develop recycling technology for wire harness coating material, a Polyvinyl Chloride (PVC) product. The mainstream method for recycling wire harnesses from end-of-life vehicles is the nugget method, where they are crushed and separated into copper and coating material by specific gravity. While the copper is reused, recycling the coating material is difficult as it is a mix of resins including PVC, contaminated with copper powder. Our company is focusing on an advanced wet separation processing technology developed by a group at Tohoku University's Graduate School of Environmental Studies, which enables the recovery of high-quality copper and PVC coating material. This technology involves immersing the wire harness in an organic solvent to swell the PVC coating and then applying impact force with a ball mill to separate the copper wire and PVC coating. It has higher separation performance than the conventional method, allowing for the recovery of high-purity PVC. We have confirmed through lab studies that by optimizing the formulation, a compound containing up to 40% recovered coating can exhibit mechanical properties equivalent to conventional products.

FAQ

Who is involved in this joint research?

Riken Technos Corporation is collaborating with a research group led by Professor Yoshioka and Associate Professor Kumagai from Tohoku University's Graduate School of Environmental Studies.

What specific material is being recycled?

They are recycling the Polyvinyl Chloride (PVC) coating material from automotive wire harnesses recovered from end-of-life vehicles.

How does the new recycling technology work?

It is an advanced wet separation process where the wire harness is soaked in an organic solvent to swell the PVC coating, then a ball mill applies impact to separate the PVC from the copper wire.

What is the main advantage of this new method over the traditional 'nugget method'?

The new method has a much higher separation performance, allowing for the recovery of high-purity PVC material, which is difficult with the nugget method where the material is often contaminated.

What success has been achieved in the lab so far?

They have successfully created a re-compounded material containing up to 40% recycled PVC coating that exhibits mechanical properties equivalent to those of conventional, new products.